Biomass Group, Nanjing Agricultural University, PO Box 68, 40 Dianjiangtai Road, Nanjing 210031

Realizing the Co-valorization of Waste Cooking Oil into High-quality Biofuel and Carbon Nanotube Precursor via Catalytic Pyrolysis Process

Recently, Master student Mr. Guo-qiang Zhu supervised by Associate Prof. Lu-jiang Xu published a research article in Chemical Engineering Journal about realizing the co-valorization of waste cooking oil into high-quality biofuel and carbon nanotube precursor via catalytic pyrolysis process.

Valorizing renewable precursors into high-quality biofuel and functional carbon nanomaterials can considerably improve the economic viability. Here, we propose a process for integrated production of high-quality biofuel and carbon nanotubes from waste cooking oil via catalytic pyrolysis coupling with CVD technology. The natural biochar catalyst demonstrates excellent deoxygenation performance and good stability in catalytic pyrolysis process. The AAEMs content in biochar catalysts from various sources has a strong correlation with the selectivity of esters and hydrocarbons in bio-oil. The biofuel obtained under optimal conditions exhibited potential as a precursor for jet fuel. The combined CVD process successfully convert pyrolysis gas into multi-wall carbon nanotubes with yield of 2.13%. The technical-economic analysis demonstrated the feasibility of the integrated production process, projecting profitability and substantial total profit over a ten-year period. Overall, this study improves the economic viability of the waste cooking oil pyrolysis process and can support its wider commercial application.

Related results were published in Chemical Engineering Journal：

GQ Zhu, MX Zhu, EZ Wang, CX Gong, YR Wang, WJ Guo, GL Xie, W Chen, C He, LJ Xu*, H Li, Y Zhang, Zhen Fang, Natural Biochar Catalyst: Realizing the Co-Valorization of Waste Cooking Oil into High-Quality Biofuel and Carbon Nanotube Precursor via Catalytic Pyrolysis Process, Chemical Engineering Journal (IF 16.7), 486 (2024), 150195. https://doi.org/10.1016/j.cej.2024.150195.

Co-valorization of waste cooking oil into high-quality biofuel and carbon nanotube precursor via catalytic pyrolysis process催化热解工艺实现餐厨废油共价制备优质生物燃料和碳纳米管前驱体

催化热解工艺实现废食用油转化为优质生物燃料和碳纳米管前驱体

最近，硕士生祝国强在徐禄江副教授的指导下，在国际学术期刊Chemical Engineering Journal (Q1, IF=15.1) 发表了一篇关于原生生物炭热解催化废弃油脂联产高品质液体燃料和碳纳米管前驱体的研究性论文。

以废弃油脂为原料联产高品质液体燃料和功能性碳纳米材料可显著提高经济可行性。因此，本文提出了一种利用秸秆基生物炭催化热解耦合气相沉积技术联产生产高质量生物燃料和碳纳米管工艺。原生生物炭在催化热解过程中表现出优异的脱氧性能和良好的稳定性。不同来源的生物炭催化剂中碱金属含量与热解油中酯类和烃类的选择性呈一阶线性相关。在最佳条件下获得的生物燃料表现出作为航空燃料前体的潜力。气相沉积技术成功实现将热解气转化为多壁碳纳米管，收率为2.13%。技术经济评价证明了联产的可行性，并预测了10年期间的盈利能力。本研究提高了废弃油脂热解工艺的经济可行性，为其更广泛的商业应用提供了参考。

结果发表在Chemical Engineering Journal：

GQ Zhu, MX Zhu, EZ Wang, CX Gong, YR Wang, WJ Guo, GL Xie, W Chen, C He, LJ Xu*, H Li, Y Zhang, Zhen Fang, Natural Biochar Catalyst: Realizing the Co-Valorization of Waste Cooking Oil into High-Quality Biofuel and Carbon Nanotube Precursor via Catalytic Pyrolysis Process, Chemical Engineering Journal (IF 16.7), 486 (2024), 150195. https://doi.org/10.1016/j.cej.2024.150195.

Valorization of Waste PET: Understanding the Role of Active Ammonia in Facilitating PET Depolymerization and Aromatic Nitrile Formation

Recently, Mr Geliang Xie supervised by assoc. Prof. Lujiang Xu published a research article in Journal of Cleaner Production about preparation of aromatic nitrile by pyrolysis of polyester plastic PET under active ammonia atmosphere.

Realizing the recovery and valorization of waste polyethylene terephthalate (PET) plastics into value-added products have gained significant importance. This study successfully synthesized aromatic nitriles, specifically terephthalonitrile (TPN), from waste polyethylene terephthalate (PET) plastic through in situ catalytic pyrolysis with urea and γ-Al₂O₃ catalyst. Based on distributed activation energy model, positive interaction between waste PET and urea is responsible for improved thermal decomposition kinetics. The dosage of urea and pyrolysis temperature significantly influenced TPN production. TPN yield reached 32.5% with selectivity of 85% at 550°C and equivalent urea dosage. Density functional theory calculations validated the role of active ammonia in reducing energy barriers and thus facilitating PET depolymerization. The study highlights the feasibility of recycling waste PET into valuable aromatic nitriles through in situ catalytic pyrolysis with urea and enhances the understanding of the pyrolysis process.

Publication:

GL Xie, GQ Zhu, YF Kang, MX Zhu, QQ Lu, C He, LJ Xu*, Zhen Fang, Valorization of Waste PET: Understanding the Role of Active Ammonia in Facilitating PET Depolymerization and Aromatic Nitrile Formation. Journal of Cleaner Production (IF 11.1), 434 (2024), 140204. https://doi.org/10.1016/j.jclepro.2023.140204.

With urea as the ammonia source and γ-Al₂O₃ as the catalyst, terephthalonitrile (TPA) can be synthesized by catalytic co-pyrolysis of PET. Co-pyrolysis reduces the activation energy by 50%. The yield and selectivity of TPN under optimal conditions were 32.53% and 85%, respectively.Density functional theory (DFT) calculations revealed the possible mechanism of PET formation of TPN in the presence of urea and γ-Al₂O₃.

以尿素为氨源，PET在γ-Al₂O₃催化剂下进行催化共热解可以合成对苯二甲腈（TPA）。共热解可使活化能降低50%，最佳条件下TPN的收率和选择性分别为32.53%和85%。密度泛函理论（DFT）计算揭示了在尿素和γ-Al₂O₃存在下PET形成TPN的可能机理。

硕士生谢葛亮在徐禄江副教授指导下，在国际学术期刊Journal of Cleaner Production上发表研究性论文：

废PET的增值:了解活性氨在促进PET解聚和芳腈生成中的作用

最近，硕士生谢葛亮在徐禄江副教授指导下，在国际学术期刊Journal of Cleaner Production (Q1; Impact factor: 11.1)上发表了一篇关于活性氨氛围下热解聚酯塑料PET制备芳香腈的研究性论文。

实现废旧聚对苯二甲酸乙二醇酯(PET)塑料的回收和增值为增值产品具有重要意义。以聚对苯二甲酸乙二醇酯(PET)废塑料为原料，在尿素和γ-Al₂O₃催化剂的催化下原位热解合成了芳香族腈，特别是对苯二甲酸乙二醇酯(PET)。基于分布活化能模型，废pet与尿素的正相互作用是改善热分解动力学的原因。尿素用量和热解温度对TPN产量有显著影响。在550℃、同等尿素用量条件下，TPN收率为32.5%，选择性为85%。密度泛函理论计算验证了活性氨在降低能垒从而促进PET解聚中的作用。该研究突出了利用尿素原位催化热解将废PET回收为有价芳香烃的可行性，并加深了对热解过程的认识。

详情可见：

GL Xie, GQ Zhu, YF Kang, MX Zhu, QQ Lu, C He, LJ Xu*, Zhen Fang, Valorization of Waste PET: Understanding the Role of Active Ammonia in Facilitating PET Depolymerization and Aromatic Nitrile Formation. Journal of Cleaner Production (IF 11.1), 434 (2024), 140204. https://doi.org/10.1016/j.jclepro.2023.140204.

Covalent immobilization of lipase on magnetic biochar for one-pot production of biodiesel from high acid value oil

Recently, PhD student Miss Jing-jing Guo supervised by Prof. Zhen Fang published a research article in Bioresource Technology about preparing immobilized lipase for biodiesel production from high acid value oil.

Magnetic biochar was synthesized via chelation of Fe³⁺ with carboxymethyl cellulose and pyrolysis for covalently immobilizing Eversa® Transform lipase. The magnetic biochar had 75.8 mg/g lipase loading that was 54.1% higher than that without magnetism. The immobilized lipase achieved at 91.3 mg/g lipase loading with 19.2 U/mg lipase activity after optimized. It showed good thermal and acid stability with 82.5% and 98.2% relative activity at 45 °C and pH 4, respectively. Its relative activity was 90.8% after stored for 30 d at 4 °C. After magnetically separated for 10 cycles, it still kept 70.1% activity due to the strong covalent bonding. The lipase further catalyzed one-pot esterification and transesterification of high acid value oil (38 mg KOH/g) with 95.7% biodiesel yield and cycled for 10 times at 85.7% yield. Kinetic study gave the activation energy of 28.7 kJ/mol. The covalently immobilized lipase could find practical applications.

Related results were accepted in Bioresource Technology:

JJ Guo, YT Wang, Zhen Fang* (Supervisor). Covalent immobilization of lipase on magnetic biochar for one-pot production of biodiesel from high acid value oil. Bioresource Technology, 394, 130237 (2024).  https://doi.org/10.1016/j.biortech.2023.130237.

The immobilized lipase catalyzed high acid value oil for biodiesel production with 95.7% yield and recycled for 10 times at 85.7% yield. （固定化脂肪酶催化高酸值油制备生物柴油的产率为95.7%。酶回收10次，产率仍可达到85.7%。）

磁性生物炭共价固定化脂肪酶一步法从高酸值油中制备生物柴油

最近，博士生郭静静在方真教授的指导下，在国际学术期刊Bioresource Technology （Q1，IF 11.4）发表一篇关于使用共价固定化脂肪酶从高酸值油中制备生物柴油的研究性论文。

通过Fe³⁺与羧甲基纤维素螯合热解制备了磁性生物炭，用于脂肪酶Eversa® Transform的共价固定化。磁性生物炭的酶载量为75.8 mg/g，比非磁性生物炭提高了54.1%。经优化后，固定化脂肪酶的酶载量为91.3 mg/g，酶活为19.2 U/mg。在45 °C和pH 4条件下，固定化酶的相对活性分别为82.5%和98.2%，表现出良好的热稳定性和耐酸性。在4 °C贮藏30天后，该酶的相对活性为90.8%。通过磁分离使用10次后，由于强的共价键，该酶仍保留了70.1%的相对活性。固定化脂肪酶催化高酸值油制备生物柴油的产率为95.7%，该酶回收10次，生物柴油产率仍可达到85.7%。动力学研究表明该反应的活化能为28.7 kJ/mol。该共价固定化脂肪酶具有实际应用价值。

JJ Guo, YT Wang, Zhen Fang* (Supervisor). Covalent immobilization of lipase on magnetic biochar for one-pot production of biodiesel from high acid value oil. Bioresource Technology, 394, 130237 (2024).  https://doi.org/10.1016/j.biortech.2023.130237.

Lectures in Tengchong No.1 Middle School

On December 3, 2023, one of the activities of “Tengchong Scientists Forum series – Academician Science Popularization into Campus Activity” was held at Tengchong No.1 Middle School. The theme of the activity is “Love Science and Advocate Science”, which stimulates the interest of young people in exploring science through forms such as science popularization lectures, science experiment shows, and science popularization book exhibitions.

On the day of the event, Prof. Keqin Zhang (Academician of CAS), Dr. Zhaoyun Zhu (Academician of CAE), Prof. Caucher Birkar from Tsinghua University (2018 Winner of the Fields Medal), and Prof. Zhen Fang (Fellow of the Canadian Academy of Engineering), gave lectures in their respective fields. Prof. Zhen Fang gave a talk on “Biorefining agricultural and forestry biomass as fuel and high value-added products”. The 14^th batch of Yunnan Province Science Popularization Base awarding ceremony was held on-site; The scientific experiment exhibition – Fun Science Gallium – was welcomed by teachers and students on site.

Prof. Caucher Birkar and Prof. Zhen Fang

Prof. Caucher Birkar and Prof. Zhen Fang

方老师参加“腾冲科学家论坛系列活动之一——院士科普进校园活动”

12月3日，2023腾冲科学家论坛系列活动之一——院士科普进校园活动在腾冲一中举行。活动以“热爱科学 崇尚科学”为主题，通过科普讲座、科学实验秀、科普图书展等形式，激发青少年探索科学的兴趣。

活动当天，中国科学院院士张克勤、中国工程院院士朱兆云、清华大学丘成桐数学科学中心教授考切尔•比尔卡尔(2018年菲尔兹奖获得者-数学诺奖)、加拿大工程院院士方真(南京农业大学教授)结合各自领域展开科普。现场举行了第十四批云南省科普基地授牌仪式；科学实验展演——趣味科学“镓”受到现场师生欢迎。

中国科学院院士张克勤以《真菌与线虫的战争》为题，从作物的杀手——根结线虫、线虫的天敌——捕食线虫真菌、真菌如何设置陷阱等六个方面，通俗易懂地讲解了真菌与线虫之间的战争。中国工程院院士朱兆云以《话说中药》为题，从历史上的中药、现代中药和云南中药三个部分，展示了中药作为中国科学文化的瑰宝所具有的无限魅力，详细介绍云南白药传承创新发展的历程。伊朗裔英籍数学家考切尔•比尔卡尔以《From Science to Happiness》为题，阐释了如何从科学中获得幸福，如何在解决问题、发现奥秘中收获喜悦，如何正确认识教育在科学研究发现中的重要作用。加拿大工程院院士方真以《生物精炼农林生物质为燃料和高附加值产物》为题，介绍了生物质资源、生物炼制、生物质的几种水解方式，分享如何通过化学、生物的方法将糖转化为高附加产物以及合成生物柴油，展现生物技术在实现经济可持续发展和环保方面的积极作用。

省科技厅党组书记、厅长王学勤表示，院士科普进校园活动搭建了院士专家与青年学生的交流平台，不仅是教育“双减”中做好科学教育加法的具体举措，更是践行习近平总书记关于科技创新和科学普及“一体两翼”理论，促进两翼齐飞的重要载体。以此次活动为契机，希望同学们心怀科学梦想、树立创新志向，爱科学、懂科学、学科学，传承科学家精神。

　　昆明日报全媒体记者：张怡

责编：莫开井

Lecture in Cixi middle school

In the afternoon of April 25^th, Professor Zhen Fang (Fellow of Canadian Academy of Engineering) from Nanjing Agricultural University visited our school.

Professor Zhen Fang visited the campus and school history exhibition room, learned about the basic situation of Cixi Middle School, and discussed educational achievements and the concept of talent cultivation together.

Professor Fang gave a science popularization lecture on “Biomass and Biorefinery” in the staircase classroom on the second floor, introducing bioenergy technology and majors from the perspectives of biomass resources, sugar conversion into high value-added products, and biodiesel.

After lecture, students enthusiastically asked questions, and Professor Fang patiently and professionally answered them one by one. He encouraged the students to demonstrate the vitality and proactive spirit of young people in the new era. This is not only for answering questions about professional knowledge, but also a great encouragement and motivation for their curiosity and professional interest. Professor Fang also expressed the hope that students can maintain diligence and progress, and work together to promote the progress and development of science and technology in China.

院士进校园 丨 加拿大工程院院士方真教授莅临我校讲学

慈溪中学 2023-04-29 07:43 Posted on 浙江

4月25日下午，加拿大工程院院士方真教授莅临我校。

方真教授参观了校园和校史陈列室，了解了慈溪中学的基本情况，共议教育成果与英才培育理念。

方真教授于二楼阶梯教室开设了主题为“生物质和生物炼制”的科普讲学，从生物质资源、糖转化为高附加产物及生物柴油等角度，科普介绍了生物能源技术与专业。

讲座结束后，同学们踊跃进行提问，方真教授一一进行了耐心而专业的解答，他鼓励同学们展现新时代青年的蓬勃朝气与积极主动精神，这不仅是针对专业知识的答疑解惑，更是对同学们好奇心、专业兴趣的莫大鼓舞与激励。方真教授还表示，希望同学们能够保持勤勉与奋进，共同助力中国科技的进步与发展。

方真：加拿大工程院院士，Springer系列丛书《生物燃料和生物炼制》总编辑，曾获中国农业大学工学学士、硕士、博士（导师：曾德超院士）、加拿大麦吉尔大学工学博士学位（导师：JA Kozinski院士）、欧共体居里夫人博士后。在西班牙、日本和加拿大工作12后，2007年初全职回国，先后在中科院（百人计划学者）和南京农大工作。他是“快速水解”技术的发明者, 国际著名刊物Biotechnol Biofuels和J Supercrit Fluid副主编/编委。他连续9年进入“中国高被引学者”榜单。获2012云南省政府彩云奖、2017中国科学院优秀导师奖、2020 Springer “中国新发展奖” 、2021贵州自然科学一等奖和2022中国侨界贡献奖。他在能源和农业工程刊物发表论文172篇，获31项中国和5项美国发明专利，出版英文专著21部（章节下载量达44万次）。

2022年2月，学校入选浙江省首批“院士科普基地”。本次活动是慈溪中学“院士进校园”系列活动四。在过去一年，82届校友、中国工程院院士陈建峰回母校赠书，中国科学院院士、西湖大学校长施一公，中国工程院院士、温州医科大学校长李校堃来我校讲学，这些“育科学精神，立强国之志”的思政课，培植了学生的家国情怀与社会责任，激发了学生献身科学、报效祖国的爱国热情。

相关链接：

1.院士回母校 | 慈溪中学82届杰出校友、中国工程院院士陈建峰赠书活动和报告会在慈溪中学隆重举行

2.中科院院士、西湖大学校长施一公莅临慈溪中学讲学

3.院士进校园 | 中国工程院院士、温州医科大学校长李校堃莅临我校讲学